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A multiple counter plan is used in counter based maintenance. This type of maintenance planning is not based on a maintenance strategy. This means that you can create a multiple counter plan without maintenance strategy.
Below are the list of basic Master data required to process Multiple Counter Plan. We are going to record the running hours of the Pump. In the measuring counter, you need to maintain below fields.
Counter Overflow reading — The first counter reading that the counter cannot display. Enter a logical value for the first counter reading.
This needs to be filled, maintenance intervals are calculated based on this data. Record the current running hours reading of the Pump using measuring documents IK11 , this is required to schedule the plan.
Cycle sets are used as a copy model for the creation of multiple counter plan. It defines the period of time between two maintenance tasks.
Also cycle sets can be complied directly in multiple counter plan itself. Select the Maintenance plan category and Cycle set Cycle set not mandatory.
Cycle set sequence needs to be filled and same has to be linked to maintenance item. Here the scenario has only one cycle set sequence.
Kindly refer the scheduling column for the Operation type and difference on scheduling the maintenance plan. On scheduling the plan, we need to consider the Operation Type and the behavior of scheduling will be different based on the type.
For an OR Operation , a maintenance order is generated for the earliest possible planned date. In our case, if the maintenance is due every hrs or 3 months, the decisive factor is which occurs first.
Since the measuring counter reading is already reached , a maintenance is already due, on save, work order will be generated.
For an AND Operation , a maintenance order is generated for the last planned date. In our case, if the maintenance is due every hrs or 3 months, the decisive factor is which occurs last.
Measuring counter is reached, but the 3 months is not reached so the maintenance is planned for the future date based on the start date. Here I have covered the basic scenario of Multiple Counter Plan, there are lot of options available to explore in this area.
Thank you for this post Maria. This subject really needs a document in the forum. I know it takes lot of time and efforts to attempt step by step guides on such topics.
Thank you Sir for your valuable comments. This document is prepared after seeing the discussion between you and Gaurav in a thread. Great document.
But I have a query about cycle set. But I studied some where that if we are using different dimension like 1 year and km then we can define two cycle set for this and assign a maintenance item to each cycle set for example cycle set 1 for year and cycle set 2 for km and there can be more than two counter also and one plan have more then one cycle sets.
So the query is which process is best. Also why do we create measuring document and the importance of fields like counter using difference,total counter reading and how we define it.
Cycle set is used to assign maintenance cycles like Time based or performance based 1 year and hours. They can be in different combination.
The concept which you are talking about is the Cycle Set Sequence, which will decide the maintenance cycle combination. Best way is to have all maintenance cycles in the cycle set and choose the cycle set sequence based on the business requirement.
I appreciate if you can open threads for these discussion. This will be helpful for other experts to provide answers. I have a query when I am scheduling the maintenance plan the system is taking 45 day for next scheduling while it should be taken 30 days.
I attached image also,Please suggest.. For Example : If annual estimate is , then per day is So the next call date will be calculated based on this reading.
Thanks for reply. But how you got it and if in cycle set we defined 3 months then I think plan date should be generated for next 3 month like first plan date is If you have set the Operation Type is AND, then only it will schedule based on 3 months, which is due last.
But I have a question, can I schedulle a Multiple counter Plan with the basic start of the maintenance order in the past?? The last maintenance was In standard system, you cannot schedule performance based plans with past plan date.
It will default to system date. Since your plan is already due for one year, if you try to executing the plan with the start of cycle date as This is common mistake, so not to worry.
Hi Maria Terenc e ,. Just now, I have gone through the document and it is very useful. Calibration Process Steps. Thanks for your immediate response and definitely I will go through the useful post in the area of calibration and as suggested i will search in google for CBM.
On the condition based maintenance, refer below link for your reference from SAP. Thanks for the document. Just had one query, I wanted know in which table is the Cycle set value stored against the maintenance Plan.
Is there some customizing to be done so that the Cycle set gets updated in the Field Strategy in the table. Or is it saved in some other field.
Ya, we have a challenge here, this is not similar to Strategy, which can not be changed in the maintenance plan. SAP has given a chance to edit the cycle set into the maintenance plan, so thats the reason the linkage between Maintenance plan and cycle set is missing.
I appreciate if you can raise a new discussion, we can check others opinion also. Meanwhile i am also trying to check for any alternate links. I have mixed types of equipments, i.
On-line contionuously running and Stand-by as needed. In using Counters, the concept of Annual Estimate is applicable for On-line equipments. However, for Stand-by, orders must only be generated when the counter reaches the required cycle e.
In multiple counters, if I use only one counter e. Or simply, for my case on Stand-by equipments, is there a way to bypass Annual Estimate such that order generation is purely based on the counter reading similar concept with Measuring Points, e.
With Annual estimate only, system can predict the next call date. Example: I created a maintenance plan with cycle set kms or 2 Days whichever triggers first.
This time order should get created, because the last order was generated in kms and based on cycle of , order should create..
But when I executed IP30, order was not generated. Can you tell me the reason or any steps or calculation I am missing to understand?
Since the Enhancement is not active you get only one call in the maintenance plan, so try to activate it if required. Since once activated, it cannot be reversed.
This looks like system is not considering the second cycle 2 days. So can you please suggest me that how to fulfil this requirement, as i tried to assign task list to the multi counter maintenance plan but everytime is creating order for all tasks.
I have not tested the solution at this perspective yet, but i give you different suggestion, check whether it works for you.
Maria Terence. Posted on August 27, 4 minute read. Follow RSS feed Like. Cycle sets needs to be created based on business requirement.
Select the Maintenance plan scheduling parameters tab. Kindly maintain the Sched Period and Start Date. On Save Maintenance Plan will be saved. On scheduling the Maintenance plan Since the measuring counter reading is already reached , a maintenance is already due, on save, work order will be generated.
On scheduling the maintenance plan Measuring counter is reached, but the 3 months is not reached so the maintenance is planned for the future date based on the start date.
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August 30, at am. Regards KJogeswaraRao. Like 1. Maria Terence Post author. August 30, at pm. Like 0. Because of which, I thought I should be the first to thank.
Gaurav Solanki. August 31, at am. Hi Maria, Thanks for sharing this document and your valuable efforts.. It will be very helpful for all. Thanks Regards Gaurav Solanki.
August 31, at pm. Hi Gaurav, Thanks for your comments. I will assign the cycle set to maintenance plan and set the cycle set sequence as 1 hrs 1 3 months 2 hrs 2 6 months This sequence i will assign to maintenance item.
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